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Judgment and adjustment of the tension between the re bar and wire racks

[/vc_column_text][vc_separator border_width=”4″ css=”.vc_custom_1634717105239{padding-top: 30px !important;padding-bottom: 30px !important;}”][vc_column_text]Description：

In the continuous rolling process, there is a metal-second flow difference between the front and rear rolling mills. When the second flow of the rear stand is greater than that of the front stand, the rolling piece between the front and rear stands will be subjected to the pulling force of the front rolling mill. This force is usually called tension.

When the tension acts on the rolled piece, the resistance of the rolled piece along the rolling direction will be reduced, and the flow of the metal along the rolling direction will increase, the flow in the width direction will decrease, and the width dimension of the rolled piece will become smaller and the length dimension will be reduced. It becomes larger, and eventually, it causes the rolling mill to break, rolling accidents, or the size and width of the finished product does not meet the requirements, resulting in waste.

Keyword：Rolling roll,  re bar, contact re bar and wire racks

Realed product：Rolling roll

[/vc_column_text][vc_column_text]How to accurately determine the tension between racks

Judgment of rolling stock type: when the width of the rolling stock’s tail leaves the previous stand, it indicates that there is tension between the two stands. After the tension disappears, the width of the rolling stock of this stand becomes larger. The greater the width change, the greater the tension.

Judgment of rolling stock type: when the width of the rolling stock’s tail leaves the previous stand, it indicates that there is tension between the two stands. After the tension disappears, the width of the rolling stock of this stand becomes larger. The greater the width change, the greater the tension.

Judgment by the iron rod percussion method: Use an iron rod to strike or move the middle point of the rolling piece between the stands, relying on the hand feeling and observing the vibration of the rolling piece. Toggling is generally used to observe the tension of rolled pieces with small cross-sections. When the rolled pieces change easily with the height of the iron rod, it indicates that the tension is small or no tension; The judgment of the change of the section rolling is consistent.

Looper type judgment: The top of the looper is directly above the set-up roll, and the set-up roll has not reached the set height, indicating that the looper is in a state of high tension, forming a steel drawing rolling. At this time, the set-up roller is suppressed by the downward component of the tension, causing the set-up roller to fail to rise to position. When the tension is severely high, the set-up roller will drop with the increase in tension.

Precautions for adjusting the tension between racks

Generally speaking, the main method of tension adjustment is to adjust the speed of the rolling mill, but before this process is realized, it is necessary to ensure that the height of the rolling pieces of each stand meets the technological requirements. The speed cannot be adjusted while the roll gap is adjusted. It is bound to cause adjustment confusion.

After the rolling mill has confirmed the height of the rolled pieces in each stand, the speed of the rolling mill can be used to eliminate the tension one by one. To adjust the tension, start from the first frame and adjust backwards one frame at a time. If you start to adjust from the last frame, it is possible to adjust the back. When you adjust the first few frames, the tension relationship at the back will be destroyed again, causing an accident.

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