Online automatic rebar counting and separation system

1. Only need six months to recover the cost.

2. Independently design equipment, keep upgrading and updating according to market demand.

3. For adopting computer automatic counting technology, increases the speed and preci sion rate of steel bar counting.

4. Improves the production efficiency greatly, and brings significant economic and social benefits to the enterprise.

5. Reduce the worker’s labor intensity.

Product Details

Based on the technology of target recognition, tracking, and automatic separation for rod-shaped objects, applying a deep learning way, and combining non-contact machine vision technology with automatic intelligent control technology, composed of separation mechanical arms on precisive servo displacement ends, mechanical complete steel separators, sprocket transmission devices and computer control unit, the system can realize the function of accurately separating bars in any specification and any number.

Play Video about automatic bar counter

1) The counting accuracy of our rebar counting machine is as high as 0.02%.

2) The system could work 24 hours/day continuously, Increasing productivity.

3) The system could control the number/weight of every bundle, and decrease the production cost.

4) The system’s cost is very low, and the spare parts are also inexpensive.

5) It will achieve Full Automation, and enhance the plant’s image.

6) Fast Installation and easy operation: It only needs 15 days to install and commission and 5 days to teach your worker how to operate.

7) It could install on stop time, not influence the production.

8) The free warranty period of one year, life-long free update system.

Steel Bar counting system Online Automatic Steel Bar Counting And Separation System Composition:
1) Main control cabinet
2) Composite special lights
3) Special camera platform
4) Machine separation device.

Functions:
1) Video signal capture
2) Video image information processing
3) Target tracking and counting
4) Determination of steel-splitting position
5) Mechanical steel-splitting, etc.

 

1. On-Line Automatic Counting Function Of Bars

 

“Online automatic counting system” is an automatic bar counting device that uses machine vision for target recognition, target tracking, and automatic positioning technology. The system collects the image of the bar moving on the chain bed and transmits it to the host computer. After image recognition and target tracking, the real-time counting function of the bar production process is realized; when the count value of each bundle reaches the set value, the chain bed is controlled to stop, indicate the position of automatic steel splitting, guide or control the start and stop of the steel moving machine, and can be used to display the steel splitting position in real time to guide the steel splitting. The system enters the next working cycle.

2. On-Line Automatic Dividing Function Of Bars

 

The “Automatic Steel Splitting System” is an automatic steel separation device that performs target recognition, target tracking, and automatic separation technology on the basis of accurate counting. When the count value of each bundle reaches the set value, the chain bed will be controlled to stop and indicate the position of automatic steel splitting. The system will decide the steel splitting action according to the feedback bar distribution information of the visual inspection module and select the appropriate steel splitting action.

The steel dividing control module controls the mechanical action of steel dividing to complete the automatic steel dividing work, and the system enters the next working cycle.

Intended installation location of equipment

3. Functions Of Rebar Counting Machine

1) The automatic counting system collects the end-face images of moving bars from the side of the transfer chain, and realizes real-time counting after image detection, image recognition, and target tracking. When the bundle count value reaches the set value, it controls the start and stop of the transfer chain.

2) The automatic steel separation system will automatically stop the current transfer chain when the rated count of each bundle is full. The control module controls the mechanical action of steel splitting. In the process of steel separation, the visual feedback module tracks the movement of the bar in real-time, adjusts the steel separation strategy according to the change of the bar, accurately controls the separation of the bar at one end, and realizes the automation of counting and steel separation.

train operators and electrical personnel, rebar counting machine
Machine Vision System, rebar counting machine

4.Installation Project

 

Steel Bar counting system Online Automatic Steel Bar Counting And Separation System Steel Bar counting system Online Automatic Steel Bar Counting And Separation System

Steel Bar counting system Online Automatic Steel Bar Counting And Separation System Steel Bar counting system Online Automatic Steel Bar Counting And Separation System

Liaoye Intelligent Machinery is an innovative high-tech enterprise focusing on the R&D, design and manufacturing of intelligent mechanical equipment. It is committed to industrial Internet of Things, automated production lines, digital factories and smart factories; it is committed to assisting or taking over steel rolling production lines (double high bars, (General rods, wire rods), rapid production and efficiency improvement, rapid improvement of production indicators, production line cost reduction and efficiency improvement, lean management, tons of steel spare parts hosting contracting and other services.

Our products have internationally leading technical standards and are exported to more than 90 countries and regions around the world, including the United States, Germany, and Japan. It has passed the ISO9001 quality management system, 1S014001 environmental management system and IS045001 occupational health management system certification, obtained the SA enterprise credit rating certificate, and has more than 20 independent intellectual property rights.

Certification

The company strictly according to modern enterprise management requirements set up a perfectquality assurance system, and passed the ISO9001:2008 quality management system certification,ISO14001:2004 environmental management system certification, OHSAS18001:1999 occupationalhealth and safety management system certification.

Service Display

Pre-sales:
recommend suitable products according to the actual working conditions and needs of customers.It can also bedeveloped and designed according to needs, and customized services can be provided. During the epidemic, provide remote detection technical support

Strict quality control:
From raw materials, to the production process and befor eleaving the factory, all performance indicators arestrictly tested, and the professional QC team controls according to the process.

After-sales service:
Quality assurance and Resolution of any issues that arise

Product Brochure Download

As professional one-stop solution provider, LIAONING MINERAL & METALLURGY GROUP CO., LTD(LMM GROUP) Established in 2007, and focus on engineering research & design, production & delivery, technology transfer, installation & commissioning, construction & building, operation & management for iron, steel & metallurgical industries globally. 

CONTACT US

Address: 
Dalian Office:
Building 8, Yintian South Park, Yida Chuntian, Ganjingzi District, Dalian 116000, China 
 
Shenyang Office:
Room 12-12 A4 Building YuZhou Square, Huannan Disruct, Shenyang City China
Email:lmme-business@lmmgroup.com.cn
Tel: +86 84174804

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