Keyword：Steel bar counting and packaging automatic equipment, steel rolling automation system
Description：Automation can improve the efficiency, accuracy and safety of the steel rolling process. It also reduces labor costs and increases overall productivity.
Steel rolling automation refers to the process of using automated technology to improve the efficiency and precision of steel rolling. Steel rolling is the process of shaping steel into a desired shape by passing it through a series of rollers at high temperatures.
Benefits of steel rolling automation: Automation can improve efficiency, accuracy, and safety in the steel rolling process. It can also reduce labor costs and increase overall productivity.
Types of automation: There are several types of automation that can be used in steel rolling, including process automation, material handling automation, and quality control automation.
Process automation: This involves using automated technology to control and monitor the steel rolling process, including temperature control, roller positioning, and speed control.
Material handling automation: This involves using automated equipment to move steel coils and other materials around the steel mill, such as robotic cranes and automated guided vehicles.
Quality control automation: This involves using sensors and other technology to monitor the quality of the steel being produced and make adjustments to the process in real-time if necessary.
Rebar counting and packaging automation: accurate and efficient real-time counting after image detection, image recognition and target tracking.
LMM1000 online automatic steel bar counting system adopts the technical paths of video capture, image processing, multi-objective real-time recognition, multi-objective real-time tracking, multilevel counterpoint fault-tolerant algorithm and multidirectional operation control to count the bars moving along with chain bed according to the principle of internationally advanced machine vision technology and taking the core of original patent algorithm.
The system is divided into VA40 machine vision system, VA30 vision servo control and location control system, computer control unit and image display unit.
System functions: capture image of mobile bar ends from one side of steel-shifting machine. The system can achieve real-time counting after image detection, image recognition and target tracking. When the number of each bundle reaches the set value, it can control steel-shifting machine to stop and start. It may be used to display steel-separation location and guide the workers to split steel manually.
The Future of Steel Rolling Automation: The use of automation in the steel industry is expected to continue to grow as companies look for ways to increase efficiency, reduce costs, and increase productivity.