KOCKS roll rings

KOCKS Roll Rings for KOCKS three-roll mill.

Mainly the production of bearing steel spring steel, alloy steel and other special steel.

KOCKS cemented carbide roll rings

Product name: KOCKS roll rings

Product Advantage: HBW05 is a new type of material specially developed by our company for KOCKS rolling mill bar production line. Its steel passing capacity can reach 60-80% of the cemented carbide roller ring, the price is less than 50% of the alloy roller ring, and the frequency of slot changing can reach 2 shifts.
Packing Details : Wooden box with fumigation or Wooden Fram
Delivery Details: 30~60 days or Based on the quantity
Shipping: Sea freight、Land freight、Air freight
Customization:
Customized logo(Min. Order 1 piece)
Customized packaging(Min. Order 1 piece)
Graphic customization(Min. Order 1 piece)
Checking report: Material Report、Hardness Report、UT/MT Report、Dimensions checking report、Mechanical Property Test Report

Manufacture drawing
Process schedule with ETD date
QC checking of each process
Checking report
Photos &videos of each process
ISO 9001 certificate
Warranty Time
The third party Checking

KOCKS roll rings Application

KOCKS Cemented Carbide Roll Rings for KOCKS three-roll mill.

Mainly the production of bearing steel spring steel, alloy steel and other special steel.

Advantages of KOCKS roll rings:

HBW05 is a new type of material specially developed by our company for KOCKS rolling mill bar production line. The hardness of the roll surface is HSD84-89, the uniformity of the roll surface hardness: ≤3HSD, the hardness drop/mm: ≤2HSD. The hardness difference of 3 roller rings of the same hole type is less than or equal to 3HSD. Single grinding amount (reduction): ≤1 mm. The material has high wear resistance and impact toughness under thermal load, so the product has high wear resistance and impact toughness, no ring burst phenomenon, and low processing difficulty. Its steel passing capacity can reach 60-80% of the cemented carbide roller ring, the price is less than 50% of the alloy roller ring, and the frequency of slot changing can reach 2 shifts.

Production Process

Product design→ Roll blank design→ Roll blank manufacturing→ Roll blank acceptance→ Annealing→ Rough turning→ Ultrasonic flaw detection→ High temperature quenching→ Low temperature tempering→ Ultrasonic flaw detection→ Finishing→ Ultrasonic flaw detection→ Roll body grinding→ Roll numbering→ Inspection→ Cleaning → Packing → Shipping → Warehousing → Inspection → Use and Maintenance → On-site Communication → Design Improvement.

As can be seen from the flow chart, roll manufacturing forms a closed-loop system from product design, production and manufacturing, use and maintenance, and improved design, and the quality of rolls is constantly improving.

Production equipment

Testing standards

Design specifications and standards for manufacturing, quality control and inspection

The relevant standards of the roller ring are as follows:

  • Anti-rust packaging implements GB/T1504 and GB/T1503-2008 standards.
  • Sampling method of samples for chemical analysis of GB222 steel and allowable deviation of chemical composition of finished products
  • GB223 Chemical Analysis Methods of Steel and Alloy
  • GB/T13313 Roller Shore Hardness Test Method
  • GB/T1804 General Tolerances Tolerances of linear and angular dimensions without tolerances
  • GB/T1503-2008 National Standard for Cast Steel Rolls

    Testing regulations:

  1. Check the size and surface quality of each part one by one;
  2. Carry out ultrasonic flaw detection three times one by one;
  3. Carry out hardness test piece by piece;
  4. The depth of the hardened layer of the roll body is affected by the manufacturing process.

Relaed product

KOCKS- roller ring

Roll rings for high speed rolling of ribbed steel bars

Composite cemented carbide roll rings

Cemented carbide composite roll

We can provide characteristic service and differentiated products according to the different conditions of rolling mill.

Service Include

Our Clients Give The Best Feedback

@Steel A
Read More
Although the price of LMMGROUP is 1.22 times that of the current rolling stock, through this trial, the data shows that the amount of steel passing through is more than 1.3 times higher than the current rolling stock, and the rolling groove wear of the off-line rolling is better than the current rolling stock.
@Steel B
Read More
According to the trial situation, The average amount of steel passing through LMMGROUP rolling is about 50%-60% of the alloy rolling spoke. The processing difficulty of high-speed steel is low, and the processing cost is lower than that of the alloy rolling wheel.
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Need For Some Help ?

Professional engineers provide solutions and technical drawings

phone

86(411) 84174804

mail

lmme-business@lmmgroup.com.cn

Special product design, please send specific data and drawings to our mailbox or form.

Why Choose LMM GROUP

We have an excellent technical service team

The production process and before leaving the factory, all performance indicators are strictly tested, and the professional QC team controls according to the process.

The product is sold, the quality is tracked throughout the process, and the installation and use are guided throughout the process.

Our products have been running on more than 200 production lines and have rich experience

We can provide characteristic service and differentiated products according to the different conditions of rolling mill.

Stick to the agreement, do not do anything that violates the agreement, stick to the spirit of the contract to the end.

Service Guarantee

Pre-sales:

recommend suitable products according to the actual working conditions and needs of customers.It can also bedeveloped and designed according to needs, and customized services can be provided. During the epidemic, provide remote detection technical support

Strict quality control:

From raw materials, to the production process and befor eleaving the factory, all performance indicators arestrictly tested, and the professional QC team controls according to the process.

After-sales service:

Quality assurance and Resolution of any issues that arise

Customer-centred, stick to the contract

Enthusiastic service, with a quick

Resolution of any issues that arise

Short lead time with high quality

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