Product name: high speed steel rolls
Packing Details : Wooden box with fumigation or Wooden Fram
Delivery Details: 30~60days or Based on the quantity
Shipping: Sea freight、Land freight、Air freight
Customization:
Customized logo(Min. Order 1 piece)
Customized packaging(Min. Order 1 piece)
Graphic customization(Min. Order 1 piece)
Checking report: Material Report、Hardness Report、UT/MT Report、Dimensions checking report、Mechanical Property Test Report
Manufacture drawing | √ |
Process schedule with ETD date | √ |
QC checking of each process | √ |
Checking report | √ |
Photos &videos of each process | √ |
ISO 9001 certificate | √ |
Warranty Time | √ |
The third party Checking | √ |
High-carbon high-speed steel roll (HSS roll) is the hot-roll material with the shortest appearance, the fastest development, and the widest application prospect.
High-speed steel, also known as wind steel or front steel, means that it hardens even when cooled in the air when quenched and is sharp.
Our high-speed steel rolls are widely used in:
Finished frame (high-speed steel roll), front frame (high-speed steel roll), slitting frame (high-speed steel roll), pre-slitting frame (high-speed steel roll).
High-speed wire mill pre-finishing unit. Finishing Mill for Hot-rolled Narrow Strip Mill.
Finishing stands for spring flat steel mill and small section mills such as angle and channel steel.
It is complex alloy steel with carbide-forming elements such as tungsten, molybdenum, chromium, and vanadium. The total amount of alloy elements reaches about 10%~25%.
Advanced Manufacturing Processes and Implementation Standards
Product design → roll billet design → roll billet manufacturing → roll billet acceptance → annealing → rough turning → ultrasonic flaw detection → high temperature quenching → low temperature tempering → ultrasonic flaw detection → finishing → ultrasonic flaw detection → roll body grinding → roll number → inspection → cleaning → packaging→ storage → shipments→ inspection → use and maintenance →exchanged → improvement of design.
It can be seen from the flow chart that roll manufacturing forms a closed-loop system from product design, production manufacturing, use and maintenance, and improvement design, and the quality of roll is constantly improving.
Standards for roll manufacturing and testing:
First, production must be organized according to product drawings and technical requirements agreed upon by both suppliers and consumers.
The main standards are:
GB/T 13313-2008 Roll Shore and Ribbon Hardness Test Method
GB/T 1503-2008 Cast Steel Rolls
Inspection Rules:
A. Inspect the dimensions and surface quality of each part individually;
B. Perform three ultrasonic flaw tests one by one;
C. Carry out hardness tests one by one;
D. The depth of the hardened layer on the roll body is determined by the manufacturing process.
Main Chemical Components
Components | C | Si | Mn | Cr | Ni |
Proportion(%) | 1.5-2.2 | 0.3-1.0 | 0.4-1.2 | 3.0-8.0 | 0.0-1.5 |
Composition | Mo | V | W | P | S |
Proportion(%) | 2.0-8.0 | 2.0-9.0 | 0.0-8.0 | ≤0.03 | ≤0.03 |
Casting equipment | Heat treatment equipment | ||
Name | Quantity | Name | Quantity |
1.5T medium frequency induction furnace | 3 sets | 20T trolley type automatic temperature control high-temperature furnace | 16 sets |
0.75T medium frequency induction furnace | 1 set | 20t trolley type automatic temperature control low-temperature furnace | 16 sets |
2T medium frequency induction furnace | 3 sets | Vacuum quenching furnace | 1 sets |
Horizontal centrifuge | 5 sets | Vacuum tempering furnace | 1 set |
Inspection equipment | Processing equipment | ||
Direct reading spectrum analyzer | 2 sets | CA8450 roll lathe | 15 sets |
Infrared carbon sulfur analyzer | 2 sets | Ck8450 CNC lathe | 6 sets |
metallurgical microscope | 2 sets | Rh-60 high speed CNC roll ring lathe | 2 sets |
Ultrasonic flaw detector | 8 sets | Gantry planer | 4 sets |
Portable far infrared thermometer | 4 sets | Vertical milling machine | 4 sets |
Contact thermometer | 4 sets | Plum milling machine | 4 sets |
leeb hardness tester | 8 sets | M280a grinder | 4 sets |
Shore hardness tester | 8 sets | Gb4260 metal band sawing machine | 1 sets |
Hydraulic testing machine | 2 sets | GB4240 metal band sawing machine | 2 sets |
Impact testing machine | 2 sets | 20t crown block | 8parts |
5T crown block | 10 parts | 10T crown block | 8 parts |
Professional engineers provide solutions and technical drawings
86(411) 84174804
lmme-business@lmmgroup.com.cn
As professional one-stop solution provider, LIAONING MINERAL & METALLURGY GROUP CO., LTD(LMM GROUP) Established in 2007, and focus on engineering research & design, production & delivery, technology transfer, installation & commissioning, construction & building, operation & management for iron, steel & metallurgical industries globally.
Our product have been supplied to world’s top steel manufacturer Arcelormittal, TATA Steel, EZZ steel etc. We do OEM for Concast and Danieli for a long time
Continuous casting series:
Smart Steel Plant series: